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TOPIC: My 3D Printed Sabers

My 3D Printed Sabers 1 week 5 days ago #51651

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Khang wrote:
What ID are you using for your hilts? Specifically at the blade holder/emitter part? I'm currently using 1.05", since 1" usually ends up just a bit too tight after printing/painting.

I don't think the hilt I've made is even strong enough to actually hold a blade though. I'm worried it'll just end up snapping the top off, lol.

I guess you were one of the posts that hadn't be approved till Brax was promoted.

I was using 25mm ID, but I am moving up to 26mm to be able to fit a blade. I bought a blade to test but have to make some adjustments. I know that it won't be as strong as a milled metal saber, but I am hopeful it will stand up to some fun play dueling.
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My 3D Printed Sabers 1 week 5 days ago #51715

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I printed out a lightsaber at 25.4mm ID and the blade was just that much too large to fit. I've also taken to printing my IDs at 26mm. I ask about the integrity, because when I was putting my hilt together, I felt that the threading I used was pretty fragile. I definitely feel like that's where bad things will happen if they were to happen.
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My 3D Printed Sabers 1 week 5 days ago #51762

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yeah, 1inch is technically 25.4 but 3d printing always swells just a little bit. My threading is nice and stable, but I was messing with my renegade that isn't big enough for a blade, and I think on any strong hit it would snap. But they still look nice, and could be good for cosplay/display.
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My 3D Printed Sabers 1 week 5 days ago #51764

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I'm bummed that I missed the party. I regret not getting to see those in person. :(
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My 3D Printed Sabers 1 week 5 days ago #51766

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You didn't. I only brought the ahsoka to that. It is a fixed model, no internal space so it couldn't have electronics ect. Its strictly a desk decoration.
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My 3D Printed Sabers 1 week 5 days ago #51768

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Ah ok, well if the Triangle Dueling group gets off the ground I'll let you know. I 'd like to meet you and see these wonderful sabers you have created.
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My 3D Printed Sabers 1 day 8 hours ago #53202

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I am printing out a test run of the regal currently.
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My 3D Printed Sabers 1 day 8 hours ago #53205

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That's awesome Schmots. I am very interested in seeing the final product, which I am sure will look amazing.
You give life, You are love.You bring light to the darkness.
You give hope, You restore every heart that is broken.
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My 3D Printed Sabers 1 day 7 hours ago #53207

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Awesomesauce, Schmots! Can't wait to see it!


Oracle, Fury, Avenger, Bane, Katana
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My 3D Printed Sabers 1 day 3 hours ago #53234

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3 more hours to go



I can already tell it flares wider than I thought it would. Which is an odd statement to make about something I modeled.
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My 3D Printed Sabers 13 hours 38 minutes ago #53263

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Now that I can see it in real life I appreciate this form more.


The base of the emitter didn't come out right so I can't attach it, I'll have to reprint it after modifications. However, here are some pictures with a tcss blade in. This is printed in PLA and is not finished or painted in anyway.












Last Edit: 13 hours 37 minutes ago by schmots.
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My 3D Printed Sabers 11 hours 46 minutes ago #53269

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As a self-professed Regal-a-holic, I have to say...you are killin' me man! ;)
Imagine what you will know tomorrow....
Last Edit: 11 hours 44 minutes ago by Brax.
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My 3D Printed Sabers 11 hours 4 minutes ago #53270

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Fantastic job! Despite the small mishap with the emitter (which you said you can fix), this thing looks is going to be a beast!

I want it...


Oracle, Fury, Avenger, Bane, Katana
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My 3D Printed Sabers 8 hours ago #53272

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Holy fuck that is gorgeous. And it's all black. Now my BHC obsession increases. That is just wow Schmots. Seriously nice job creating that.
You give life, You are love.You bring light to the darkness.
You give hope, You restore every heart that is broken.
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My 3D Printed Sabers 7 hours 35 minutes ago #53275

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Ok I made my modifications to the emitter and printed that. Now it all goes together.



Here is a comparison against the not-renegade




And here is the new emitter and the old emitter. Old on left new on right. I sanded the old to show what it looks like when it's been sanded/finished but not painted. The new emitter is straight off the printer.

Last Edit: 7 hours 34 minutes ago by schmots.
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My 3D Printed Sabers 7 hours 29 minutes ago #53276

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Wow yeah that is amazing work Schmots. Love how sleek it is. Nice nice work dude. I am very impressed, and envious since I want one.
You give life, You are love.You bring light to the darkness.
You give hope, You restore every heart that is broken.
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My 3D Printed Sabers 7 hours 25 minutes ago #53277

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I will be giving this hilt away. It has enough internal room for electronics, but you wouldn't want the leds to make the hilt too hot. PLA will get flexible around 50C and soft before 100C. (I print it at 200C so its melty but not too melty). I don't plan on finishing the exterior. There isn't a hole for a blade retention screw but one could be drilled easy. A 1 inch outer diameter blade does fit. I will print a blade plug for it. I just need to figure out my method for giving it away. I do have one restriction, US only to keep my shipping costs to just a couple bucks. Sorry UK guys.
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My 3D Printed Sabers 6 hours 32 minutes ago #53282

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Oh holy hell! Now I have a more compelling reason to want to see ASP go live, and that is so we can see if parts for this saber are included in their first expansion pack, as was the word months ago. It has been on my "MUST HAVE" list since the moment I saw it, but now it is more than a pretty picture. Your 3-D print has given it physicality, and perspective, and it is more gorgeous than I'd imagined! :woohoo:
Imagine what you will know tomorrow....
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My 3D Printed Sabers 5 hours 50 minutes ago #53286

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So glad I live in California. Means I have a chance lol.
You give life, You are love.You bring light to the darkness.
You give hope, You restore every heart that is broken.
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