Revan, Darth Maul and Kit Fisto Costumes: Parts and Sabers
Darth Revan needs a black hooded cape, a weathered mask, rigid armour and a red saber. Darth Maul needs horns, red and black face paint, black layered robes and a double-bladed saber. Kit Fisto needs a green Nautolan headpiece, Jedi layers and a green saber. Each has its own parts list below.
Short answer
Darth Revan needs a black hooded cape, a weathered mask, rigid armour and a red saber. Darth Maul needs horns, red and black face paint, black layered robes and a double-bladed saber. Kit Fisto needs a green Nautolan headpiece, Jedi layers and a green saber. Each has its own parts list below.
On this page6 sections
A Darth Revan costume is a black hooded cape, a weathered mask, rigid armour, a black split skirt and a red saber [1]. Darth Maul is horns, red and black face paint, layered black robes and a double-bladed saber [2][3]. Kit Fisto is a green Nautolan headpiece, Jedi layers and a green saber [4][5]. Parts lists and saber advice follow.
All three share a base of black or brown layers, matched boots and a hilt clipped to the belt. For the Jedi layers and club rules, see the Jedi costume guide and the lightsaber cosplay costume guide.
| Darth Revan | Darth Maul | Kit Fisto | |
|---|---|---|---|
| Status | Legends, with one canon mention [6][7] | Canon [8] | Canon, listed in the Databank [4] |
| First appearance | Knights of the Old Republic, 2003 [6] | The Phantom Menace, 1999 [8] | Attack of the Clones, 2002 [4][9] |
| Hardest part | Mask and armour | Horns and face paint | Headpiece |
| Saber | Red, single [1] | Red, double-bladed [2][8] | Green, single [5] |
| Boxed set | One licensed set found [10] | Several retail sets in search results (unchecked) | None found in search (unverified) |
Darth Revan costume
Revan comes from the 2003 game Knights of the Old Republic and sits in the Legends continuity, not canon [6][7]. Current canon mentions Revan once: a 2019 reference book names a Sith Eternal legion after him [7]. The 501st Legion still keeps a reference page for the KOTOR version of the character [1].
The game lets the player customise the hero Revan, while the masked Sith design is a separate look [6]. Revan cosplay usually means that masked Darth Revan outfit.
Darth Revan armor and parts
The 501st Legion Costume Reference Library for KOTOR Revan lists the pieces below. It is a visual guide for judges, not a construction manual [1].
| Part | What the reference describes [1] |
|---|---|
| Hood and cape | Heavy black fabric, hood covers the face, knife pleats on the cape |
| Mask | Dark grey and rust red, heavily weathered, dark eye lens, two chin prongs |
| Balaclava and shirt | Black, form-fitting, high collar, horizontal piping on the shirt |
| Cuirass and back armour | Rigid, ridged pattern, bronze, copper or antique gold sheen |
| Vambraces and hand plates | Rigid, one seamless piece per forearm, ridged hand plates |
| Gloves | Plain black leather or fabric, tucked under the vambraces |
| Belt and drapes | Belt with an O-ring, black sash, deep red vertical drape |
| Skirt and trousers | Black split skirt to the ankle over plain black trousers |
| Boots | Black or medium to dark grey, low heel, no visible laces |
The reference says some pieces will not be accepted, including a flat chin SWTOR-style mask, hakama pants, a “Cosplay Sky” Revan costume and SWTOR-style hilts [1]. That makes the armour and mask the pieces to buy from a maker who works to this reference.
Revan saber
The reference allows one red-bladed saber for the first game, and two sabers (one red, one purple) for the second [1]. In the games the player picks the saber build, so there is no single canon hilt [11]. For a red single blade, read red lightsaber, and for the purple, see purple lightsaber.
Where to buy a Revan costume
One retailer lists a licensed Darth Revan costume (item JWC5549) at $124.99 for a size Large, as of November 2026. It includes a robe, padded chest armour, hip sash, cape, gauntlets and gloves. The helmet and boots are not part of the set [10]. A set like that is a party costume, not a club-approved build [1].
Darth Maul costume
Maul is canon. He first appears in The Phantom Menace in 1999 and returns in The Clone Wars, Rebels and Solo [8]. The Databank lists his red double-bladed saber and Zabrak species from Dathomir [3].
His costume changed during design. A large muscle suit became a smaller set of Sith robes with pleats to allow an acrobatic duel [8][12].
Maul makeup and horns
Darth Maul cosplay needs the most makeup of the three. The 501st reference for the Phantom Menace version asks for ten bone-toned horns, a shaved or capped head and matte red and black paint. Ears, eye areas and the neck are black, with a red lip and a red nose bridge with a black centre pattern [2]. Wookieepedia describes red skin with black tattoos [12].
Maul robes and boots
The 501st reference lists these layers [2]:
- A black linen-type tunic with a V neck, ending just above the knees.
- A lightweight black Sith robe over the tunic.
- A black tabard secured by the belt.
- A two-piece black belt with four riveted strips.
- Matte black gauntlet gloves to mid-forearm.
- Baggy black trousers.
- Mid-calf black boots with no visible logos.
The Visual Encyclopedia, as summarised on Wookieepedia, describes loose trousers for high kicks, an undertunic, heavy-action boots and protective gloves under a black cloak [12].
Maul saber
The reference shows a dual-bladed saber in machined aluminium with four red knobs and a Covertec-style clip on the right hip [2]. Carrying a double-bladed prop is harder at an event, so read double-bladed lightsaber and red lightsaber before you buy. San Diego Comic-Con inspects every prop and bans functional or sharp-edged ones [13].
Kit Fisto costume
Kit Fisto is a Nautolan Jedi Master from Glee Anselm. He appears in Attack of the Clones, Revenge of the Sith and The Clone Wars, and dies during the attempt to arrest Palpatine [4]. His appearance is green skin, large black eyes and tentacle-like tresses, at 1.96 metres tall [14]. Zachariah Jensen played him in the second film and Ben Cooke in the third [9].
Kit Fisto headpiece and robes
Kit Fisto cosplay comes down to the headpiece, which is the hard part. Wookieepedia notes that the design began as a Sith concept, then became a Jedi with green skin, and a Jedi tunic completed the look [14]. One collectible-figure review notes the Attack of the Clones version has four tentacles and the Revenge of the Sith version has two, so choose the film first [15].
The Jedi layers use the same earth-tone rules as the Jedi costume guide [16]. A collectible figure of the character is dressed in a dark brown robe, a brown robe with belt and a dark brown tunic [15]. A Rebel Legion page for the character lists pouches modelled after Anakin’s pouches, a hero hilt and a correct-colour blade [16].
No mainstream boxed licensed Kit Fisto costume appeared in the retail search results checked for this page, so treat it as a custom build (unverified for all markets). Makers sell Nautolan masks and headpieces; check photos and a refund policy before paying.
Kit Fisto saber
His saber is single-bladed and green [5]. See green lightsaber for the other green-bladed characters and which hilt styles suit a hip clip. Jedi blades are mostly blue and green [17].
Which costume to build
Use this path:
- You want the least makeup and the easiest first costume: Revan, because a mask and hood cover your face.
- You want a strong silhouette in photos and are happy with face paint: Maul.
- You already have Jedi robes: Kit Fisto, because the clothes match and only the headpiece is new.
- You want a club approval: Revan or Maul for the 501st, since it accepts villains only [18], and Kit Fisto for the Rebel Legion [16].
- You are buying for a child: choose a costume with a mask over face paint, and see best lightsaber for kids.
For the sabers themselves, see best lightsaber, and lightsaber colors for the colour overview.
Sources
- 501st Legion, Costume Reference Library, Darth Revan KOTOR I and II, https://crls.501st.com/tfe/darth-revan-kotor-i-and-ii (accessed 2026-11-07)
- 501st Legion, Costume Reference Library, Darth Maul The Phantom Menace, https://crls.501st.com/sld/darth-maul (accessed 2026-11-07)
- StarWars.com Databank, Darth Maul, https://www.starwars.com/databank/darth-maul (accessed 2026-11-07)
- StarWars.com Databank, Kit Fisto, https://www.starwars.com/databank/kit-fisto (accessed 2026-11-07)
- Wookieepedia, Kit Fisto’s lightsaber, https://starwars.fandom.com/wiki/Kit_Fisto%27s_lightsaber (accessed 2026-11-07, via the site API)
- Wikipedia, Revan, https://en.wikipedia.org/wiki/Revan (accessed 2026-11-07)
- Wookieepedia, Revan, https://starwars.fandom.com/wiki/Revan (accessed 2026-11-07, via the site API)
- Wikipedia, Darth Maul, https://en.wikipedia.org/wiki/Darth_Maul (accessed 2026-11-07)
- Wikipedia, Kit Fisto, https://en.wikipedia.org/wiki/Kit_Fisto (accessed 2026-11-07)
- Halloween Costumes, Men’s Premium Star Wars Darth Revan Costume, https://www.halloweencostumes.com/mens-premium-star-wars-darth-revan-costume.html (accessed 2026-11-07)
- Handbook, sabers/revan-variable.md (internal; colour depends on the player, Legends, KOTOR 2003; the card itself is marked unverified, so the claim rests on [6])
- Wookieepedia, Darth Maul, https://starwars.fandom.com/wiki/Darth_Maul (accessed 2026-11-07, via the site API)
- Comic-Con International, Toucan Tip 4 cosplay guide, https://www.comic-con.org/toucan/toucan-tip-4-gear-up-your-comic-con-2026-cosplay-guide-starts-now/ (accessed 2026-11-07)
- Wookieepedia, Kit Fisto, https://starwars.fandom.com/wiki/Kit_Fisto (accessed 2026-11-07, via the site API)
- Sideshow and Bantha Skulls collectible listings for Kit Fisto, https://www.sideshow.com/collectibles/star-wars-kit-fisto-hot-toys-904939 and https://www.banthaskull.com/photo_galleries/gallery/ph_vc29_kit_fisto (accessed 2026-11-07, read via search excerpt only)
- Rebel Legion, Kit Fisto (Episode II/III) and Jedi standards, https://rebellegion.com/?p=2456 and https://rebellegion.com/costume-standards/jedi/ (accessed 2026-11-07, read via search excerpt; pages blocked automated fetch)
- Wikipedia, Lightsaber, https://en.wikipedia.org/wiki/Lightsaber (accessed 2026-11-07)
- Great Lakes Garrison FAQ, https://greatlakesgarrison.com/faq.php (accessed 2026-11-06, earlier round)
FAQ
Is Darth Revan canon?
Revan is Legends. Current canon only names a Sith Eternal legion after him, in a 2019 reference book [6][7].
What saber does Darth Revan use?
The 501st reference allows a red saber for the first game and a red plus a purple saber for the second [1].
What does a Darth Maul costume include?
Horns, red and black face paint, a black tunic, robe and tabard, a black belt, gauntlets, trousers and boots, and a double-bladed saber [2].
What colour is Kit Fisto’s lightsaber?
Green, single-bladed [5].
Can I buy a ready-made Darth Revan costume?
One licensed set is listed at $124.99 as of November 2026, without helmet or boots [10].
Can I join the 501st as Kit Fisto?
No. The 501st takes villains only, and Jedi go to the Rebel Legion [18].
Editorial team
Writes for Saber Forge Forum. Every guide is checked against the maker's specs and dated, so you know how fresh it is.
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